Equipment and Engineering Systems

For equipment and engineering systems manufacturers, profitability depends on delivering unmatched performance and value within their chosen market niches. Competing in these spaces requires more than technical excellence—it demands a deep, sustained connection with customers to understand their business challenges, aspirations, and the specific technologies that can help them win. In this context, manufacturers must move beyond selling products to becoming trusted advisors and long-term solution partners.

Critical success hinges on:

  • Close, collaborative relationships where problems are solved together and trust is built over years. As systems become more complex and tailored, the relationship becomes increasingly symbiotic, with both supplier and customer invested in each other’s success. This dynamic opens the door to new business models—such as shared risk, performance guarantees, and even outsourced manufacturing—that redefine the traditional boundaries of supply and demand. In this environment, data, connectivity, and organizational knowledge become core assets for differentiation and competitive advantage.
  • Leadership Vision on Services as a driver of growth: While traditionally seen as post-sale support, services are now a fundamental component of business value and growth. Local or regional field service teams provide the proximity needed for rapid response, particularly in global operations. Around-the-clock technical support builds customer confidence and enhances loyalty. Application engineering drives innovation and performance improvements, allowing manufacturers to increase margins and access new markets.
  • Service contracts ensure sustained engagement throughout the product lifecycle, increasing the share of wallet and deepening customer ties. Smart pricing strategies, bundled offers, and targeted upgrades deliver additional value and strengthen competitive positioning. Increasingly, forward-thinking manufacturers are embracing outcome-based service models—offering uptime guarantees, pay-per-use models, and even full manufacturing-as-a-service solutions.

 

In short, services have become a powerful lever for strategic differentiation, long-term profitability, and innovation-led growth in the equipment and engineering systems sector.

Si2 has a range of programmes and service that can help you overcome your challenges and achieve your goals, faster, simpler and with more focus. Review our programmes: 

Review Si2 programmes

Service in Industry

Deep Dive into the industrial service business.

Join our community to receive analysis, insight, news and more.
We will never share your data

Service Innovation for value-driven opportunities:

Facilitated by Professor Mairi McIntyre from the University of Warwick, the workshop explored service innovation processes that help us understand what makes our customers successful.

In particular, the Customer Value Iceberg principle goes beyond the typical Total Cost of Ownership view of the equipment world and explores how that equipment impacts the success of the business. It forces us to consider not only direct costs associated with usage of the equipment such but also indirect costs such as working capital and risks.

As an example, we looked at how MAN Truck UK used this method to develop services that went beyond the prevailing repairs, parts and maintenance to methods (through telematics and clever analytics) to monitor and improve the performance and  fuel consumption of their trucks. This approach helped grow their business by an order of magnitude over a number of years.

Mining Service Management Data to improve performance

We then took a deep dive into how Endress + Hauser have developed applications that can mine Service Management data to improve service performance:  

Thomas Fricke (Service Manager) and Enrico De Stasio (Head of Corporate Quality & Lean) facilitated a 3 hour discussion on their journey from idea to a real working application integrated into their Service processes. These were the key learning points that emerged:

Leadership

In 2018 the Senior leadership concluded that to stay competitive they needed to do far more to consolidate their global service data into a “data lake’ that could be used to improve their own service processes and bring more value to customers. As a company they had already seen the value of organising data as over the past 20 years for every new system they already had a “digital twin” which held electronically all the data for that system in an organised fashion. Initially, it was basic Bill of Material data, but has since grown in sophistication. So a good start but they needed to go further, and the leadership team committed resources to do this.

  • The first try: The project initially focused on collecting and organising data from its global service operations into a data lake.  This first phase required the development of infrastructure, processes and applications that could analyse service report data and turn it into actionable intelligence. The initial goal was to make internal processes more efficient, and so improve the customer experience. E+H looked for patterns in the reports of service engineers that could:
    • Be used to improve the performance of Service through processes and individuals
    • Be used by other groups such as engineering to improve and enhance product quality.
  • Outcome: Eventhough progress was made in many areas, nevertheless, even using advanced statistical methods, they could not extract or deliver the value they had hoped   for from the data. They needed to look at something different.
  • Leveraging AI technologies: The Endress+Hauser team knew they needed to look for patterns in large data sets. They had the knowledge that self-learning technologies that are frequently termed as AI, could potentially help solve this problem. They teamed up with a local university and created a project to develop a ‘Proof of Concept’. This helped the project gain traction as the potential of the application they had created started to emerge. It was not an easy journey and required “courage to trust the outcomes, see them fail and then learn from the process”. However after about 18 months they were able to integrate the application into their normal working processes where every day they scan the service reports from around the world in different languages to identify common patterns in product problems, or anomalies in the local service team activities. This information is fed back to the appropriate service teams for action. The application also acts as a central hub where anyone in the organisation can access and interrogate service report data to improve performance and develop new value propositions.
  • Improvement:  The project does not stop there. It is now embedded in the service operations and used as a basic tool for continuous improvement. In effect, this has shifted the whole organization to be more aware of the value of their data.

Utilizing AI in B2B services

Regarding AI, our task was to uncover some of the myths and benefits for service businesses and the first task was to agree on what we really mean by AI among the participants. It took time, but we discovered that there are really two interpretations which makes the term rather confusing. The first is a generic term used by visionaries and AI professionals to describe a world of intelligent machines and applications. Important at a social & macroeconomic level, but perhaps not so useful for business operations -at least at a practical level. The second is an umbrella term for a group of technologies that are good at finding patterns in large data sets (machine learning, neural networks, big data, computer vision), that can interface with human beings (Natural Language Processing) and that mimic human intelligence through being based on self-learning algorithms. Understanding this second definition and how these technologies can be used to overcome real business challenges is where the immediate value of AI sits for today’s businesses. It was also clear that the implication of integrating these technologies into business processes will require leaders to look at the change management challenges for their teams and customers.

To understand options for moving ahead at a practical level we first looked briefly at Husky through an interview with CIO Jean-Christophe Wiltz to CIOnet where we learned that i) real business needs should tailored drive technology implementation, and ii) that before getting to AI technologies, there is a need to build the appropriate infrastructure in terms of database and data collection, and, most importantly, the need to be prepared to continually adapt this infrastructure as the business needs change.